Trelleborg's new range of castable thermoforming plug assist materials
Trelleborg's applied technologies operation is launching a range of castable Syntac thermoforming plug-aid materials to industry thermoformed food, beverage, and pharmaceutical packaging. The Syntac range of materials is designed specifically to industry plugs and other associated tooling used in thermoforming manufacturing, where the plastic substrate is molded over the plug using force per unit area forming to create a thin-gauged thermoformed usable end production.
Syntac CIS (Core Industrial Solutions), Syntac HTS (High-Temperature Solutions), and Syntac STS (Strong Tough Solutions) offer high performance, high-quality solutions that are easier to machine and faster to hot-bandy than alternative materials. Past casting the plugs instead of machining, customers can reduce the amount of wasted material and save fourth dimension by removing the demand for CNC-machining or outsourcing for those customers without access to in-house CNC-machining.
Kerry Lyons, concern development director for Trelleborg's applied technologies operation in Rochdale, England, states, "Our Syntac range of materials have been specifically developed to meet the irresolute needs of our customers. They are available off the shelf with shorter pb-times than previously offered, with manufacturing taking place in our UK facility. Downtime is a real consequence for manufacturers, by helping customers to select the right fabric, they tin increase efficiency and improve productivity."
Co-ordinate to the company, Syntac plug assist materials are available every bit cast, sheet, or bar systems, requiring no specialized tools to auto or cease. Suitable for use upwards +220 OC, the new Syntac materials offer improved material distribution, enhanced clarity, and consequent, reliable repeatability. Customer-specific inserts tin be pre-fitted by Trelleborg to provide a hot-swappable component option, supporting the plugs' easy attachment to either the ceiling or bedplate of the manufacturing equipment.
Lyons continues, "As function of the development process, our new Syntac materials take been engineered to be lightweight, durable and tough, offering a cost-effective alternative solution to traditional materials. Trelleborg's applied technologies operation in Rochdale is able to offering additional value-added services to our customers including bandage to shape and CNC machining options to further support our customers."
Trelleborg'due south Syntec CIS and Syntac HTS materials are made from high-class epoxy resin and hollow glass microspheres (HGMS), with Syntac STS made from a novel thermoset polymer matrix.
Thermoformed packaging such as drinking cups, nutrient containers, and pharmaceutical packaging is formed using plug assisted pressure forming. Syntac plug assist materials are designed to crave minimal finishing with an A-grade surface finish, resulting in greater repeatability, optimized material distribution, and increased plug life.
Trelleborg is a globe leader in engineered polymer solutions that seal, clammy, and protect critical applications in demanding environments. Its innovative solutions advance operation for customers in a sustainable mode. The Trelleborg Group has operations in most 50 countries. The Group comprises three business areas — Trelleborg Industrial Solutions, Trelleborg Sealing Solutions, Trelleborg Wheel Systems, and a reporting segment, Businesses Under Development.
Source: https://packagingsouthasia.com/application/thermoforming/
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